Paper Grinding Discs
 

In order to obtain scrachfree surfaces without deformation, successive material removal by abrasives is necessary. Grinding is the next stage after sectioning. Grinding is divided into two processes: Planar grinding and Fine grinding.
The purpose of planar grinding is to obtain a level surface and to remove scale, burrs or surface irregulation from the specimen. Coarse paper discs (up to 120 grit) are used for planar grinding. Fine grinding removes the deformations resulting from coarse grinding to make the surface ready for polishing which is the final stage.
Metkon paper grinding discs are available as "Plain back" (PL) and "Self Adhesive" (SA).

 

Diamond Grinding Pads





Diamond grinding pads are used especially for the leveling and grinding of very hard materials such as ceramics, refractory materials and tungsten carbides. Diamond pads have perfectly calibrated diamond deposit coated by metallic or resinoid bands. Metal bonds are used for planar grinding and resin bonds are good for fine grinding.

POLISHING


To remove deformation from fine grinding and obtain a surface that is highly reflective, the specimens must be polished before they can be examined under the microscope. Polishing is a complex activity in which factors such as quality and suitability for the cloth,abrasive, polishing pressure, polishing speed and duration need to be taken into account. The quality of the surface obtained after the final polishing depends on all these factors and the finish of the surface on completion of each of the previous stages.

Diamond Products

Diamond, due to its exceptional hardness and cutting capacity, has become the first choice abrasive in metallographic polishing. Diamonds for metallographic grinding and polishing are available in two different crystalline shapes: Polycrystalline (P) and monocrystalline (M). Polycrystalline diamonds provide vast numbers of small cutting edges. In the metallographic preparation process these edges result in high material removal, while producing only a shallow scratch depth.
Monocrystalline diamonds are more block-shaped and provide few cutting edges. These diamonds give high material removal with a more variable scratch pattern. For high requirements, the (P)-type diamond are chosen. The (M) type diamonds are best suited for all-purpose polishing. METKON offers diamond products in three forms; diamond paste, diamond suspension and diamond spray.

Diamond Lubricant & Alumina


 

Diamond Lubricant, Water-based 1.0 lt., bottle
Alumina Suspensions
Alumina Powder (deaglomerated)

 

 

Polishing Cloths



There are three types of polishing clothes; Woven, Non-Woven and Flocked.
-Woven cloths offer 'hard surface' polishing properties and guarantee flat pre-polishing, without deterioration of the edges.
-Non-woven cloths, are used on very hard materials for high precision surface finishing such as glass, quartz, sapphire and semi-conductors.
-The Flocked cloths, guarantee a super-polished finish. The polishing duration must be as short as possible, to avoid inclusions from being extracted.
MICROLOGUE®


METKON MICROLOGUE® contains a number of case histories describing various sample preparation methods and the results obtained by applying these methods. It contains the conclusions of an extensive and intense work that has been conducted at METKON Application Lab.
If you are interested in any MICROLOGUE® Method, please contact us through our website www.metkon.com.
We invite the input of our customers and colleagues in industry and Academia regarding new and interesting sample preparation challenges. For further information, please contact METKON Application Lab.

Material : Nodular Cast Iron, Ferritic+ Pearlitic

Micrologue Method No : B05


Results :
This type of cast iron has more toughness. Ferrite zones ( violet ) and perlite surround the nodular graphities. Polarized light illumination is recommended to analyze the graphites.

 

 

 

Preparation Method :
Cutting : METACUT cut-off machine with Ø250 TREN-S abrasive wheel ( 19-023 )
Mounting : METAPRESS Mounting Press and DAP - Diallyphtalat Phenolic Powder ( 29-012 )
Mechanical Preparation : GRIPO 1V Grinding / Polishing Machine + FORCIMAT Automatic Specimen Mover.
Parameter
Stage
Surface
Abrasive
Lubricant
Force per Sample, (N)
Tim min.
Disc Speed, rpm
Relative Rotation
Planar Grinding
DEMPA Paper Disc
38-040-240
240 Grit
SIC
Water
25
5
120
Contra
MP Step 1.
DEMPA Paper Disc
38-040-400
400 Grit
SIC
Water
25
5
120
Contra
MP Step 2.
SATO-S Cloth
39-035-250
Diam.6µ DIAPAT
DIALUB
39-502
25
5
120
Contra
MP Step 3.
SATO-S Cloth
39-035-250
Diam. 1µ DIAPAT
39-311
DIALUB
39-502
25
5
120
Comp.
Final Polishing
FEDO-1N Cloth
39-055-250
ALU-M1K 0.05µ
Alum. Susp. 39-200
Water
15
5
120
Comp.
Etching :                    %2Nital